Capabilities / Portion cups

Sealed portion cups. Liquid, dry or gummy.

Our portion cup line fills and heat-seals single-serve cups with custom printed film. Sauces, snacks, gummies and fresh foods, with modified atmosphere packaging when you need longer shelf life.

  • Liquids, dry fills and gummies on one line
  • Multihead scale for accurate dry and gummy weights
  • Custom printed lidding film
  • Modified atmosphere packaging (MAP)

If it fits in a cup, we can fill it.

One line handles wet and dry. Tell us what you want in the cup and we'll set the line up for it.

Sauce filling into portion cups

Liquids and sauces

Dressings, dips, cheese sauce, condiments, honey, syrups and spreads.

Dry snacks filled into portion cups

Dry snacks

Crackers, cookies, nuts, trail mix, cereal, toppings and snack blends.

Gummies in the multihead weighing scale

Gummies and candy

Gummy cups, candy mixes and functional gummies, weighed portion by portion.

Sealed cups leaving the line

Fresh foods with MAP

Gas-flushed cups for foods that need to stay fresher, longer.

One line, start to finish.

Product goes in at one end. Sealed, branded cups come out the other, ready for case packing.

  1. Multihead weighing scale loaded with gummies
    1

    Elevate and weigh

    Dry products and gummies ride an incline elevator up to a multihead scale that weighs every portion before it drops.

  2. 2

    Fill

    Cups are placed on the rotary table and filled, either from the scale or with a measured dose of liquid.

  3. 3

    Seal

    Custom printed film is heat-sealed to every cup, with a gas flush first when the product calls for MAP.

  4. 4

    Collect and pack

    Finished cups run to the accumulation table for inspection and case packing.

Invicta's portion cup line with incline elevator and multihead scale

Built for wet and dry.

Our cup line is set up for both liquid and dry fills, so one partner can run your sauce cups, snack cups and gummy cups.

  • Incline elevator feeds dry product and gummies to the scale without hand-loading
  • Multihead weighing scale combines portions to hit your target weight cup after cup
  • Rotary filler-sealer fills liquids, sauces and spreads and seals in the same cycle
  • Heat sealing with custom printed lidding film
  • Modified atmosphere gas flush for fresher, longer-lasting product
  • Accumulation table for clean inspection and case packing
Get a portion cup quote

Modified atmosphere packaging.

Oxygen is what makes food go stale, brown and spoil. With MAP, we flush the air out of each cup with a protective gas mix right before the lid is sealed.

Fresher longer

Less oxygen in the cup helps protect flavor, color and texture.

Longer shelf life

Extra shelf life gives your distributors and retailers more time to sell.

Less waste

Product that lasts longer means fewer write-offs and returns.

Cleaner labels

MAP can help some products rely less on preservatives. Your regulatory advisor confirms what your label can say.

Your brand on every lid.

The lid is the first thing your customer sees. We seal with custom printed lidding film, designed and sourced through our packaging partner, Vestis Pack.

  • Full-color printed lidding film
  • Artwork and design support
  • Clear or printed cups to match your product
  • Packaging ready when production is
Visit Vestis Pack
Cups being sealed with lidding film

Who we fill cups for.

Portion cups work anywhere a single, sealed serving beats a jar or a bag.

Food service and restaurants

Dressings, sauces and condiments for dine-in, takeout and delivery.

Meal kits and grab-and-go

Pre-portioned sauces, toppings and sides that ship sealed and fresh.

Snack brands

Single-serve snack cups for convenience stores, vending and lunch boxes.

Gummy and candy brands

Gummy cups and candy mixes with accurate weights and branded lids.

Functional food brands

Portioned functional snacks and gummies with a clean, retail-ready look.

Sampling and promotions

Trial-size cups for events, mailers, retail demos and subscription boxes.

How a cup project runs.

A clear path from first call to first pallet.

1

Discovery

Tell us the product, the cup size you have in mind, your channel and your launch date.

2

Cup and film

We help choose cups and design printed lidding film with Vestis Pack, and decide whether MAP fits your product.

3

Line trial

We run your product on our line to confirm fill weight, seal and appearance. You approve samples.

4

Production

Your cups run on our line in Cincinnati, with batch records and lot traceability under GMP.

5

Pack and ship

Cups are case packed and can go straight to KWI for storage and fulfillment.

Portion cup questions

What can you fill in a portion cup?

Liquids, sauces, dips, spreads, dry snacks, nuts, gummies and candy. If it fits in a cup, we can most likely fill it. Send us your product details and we'll confirm the fit and the best way to fill it.

How do you fill dry products and gummies?

Dry products and gummies are carried up by an incline elevator into a multihead weighing scale. The scale combines portions from its weigh buckets to hit your target weight, then drops each portion into a cup.

How do you fill liquids and sauces?

Liquids, sauces and spreads are dosed into each cup on the rotary filler, then heat-sealed with lidding film in the same cycle.

What is modified atmosphere packaging (MAP)?

MAP replaces the air in the cup with a protective gas mix before the lid is sealed. Less oxygen in the cup helps food stay fresh longer, holds color and texture, and can extend shelf life.

Can you print our brand on the lid?

Yes. We seal with custom printed lidding film, sourced and designed through our packaging partner Vestis Pack. Your brand is on every cup.

Do you supply the cups?

We can source cups and lidding film for you, or run your own if they fit our tooling. We'll recommend options during your quote.

Can you take over a cup program from another co-packer?

Yes. Send us your product, cup and film specs and we'll run trials on our line before your first production run.

What are your minimums?

Minimums depend on the product, cup and film. We'll walk through them on a discovery call and help you plan a first order that fits your launch.

Have a product that belongs in a cup?

Send us your product and target volume. We'll come back with cup, film and fill recommendations and a quote.

Get a portion cup quote