Single-serve sachets, done right.
Liquid sachets, from sampling programs to full retail volume. We've rebuilt sachet programs other manufacturers couldn't deliver.
Why sachets
Sachets are the workhorse of single-serve. They're economical, easy to open and flexible enough for thin liquids, syrups and gels. Brands use them for retail multi-packs, subscription boxes, sampling, travel kits and food service.
A sachet looks simple, but small problems become big ones at volume. A formula that's slightly too thick, a seal that's slightly weak or artwork that doesn't register on the film can stop a program. We test for those issues in trials, not after the first production run.
When a sachet program isn't working, we can fix it. We've taken over a large sachet program that failed elsewhere, reworked the formula, rebuilt the visuals and delivered it.
Products we make in this format
Watch the full process.
Our liquid sachet line from start to finish: every sachet is opened, filled, sealed and sent down the line in one continuous cycle.
Open and fill
Each sachet is held, opened and filled with a measured dose of liquid.
Seal
Heated jaws seal the sachet closed for a clean, consistent finish.
Discharge
Finished sachets leave the line ready for cartons, case packs or sampling kits.
What we offer
Liquids, syrups and gels
Liquid supplements, drink concentrates, honey, condiments and specialty foods.
Sampling to retail
Run sizes that fit a sampling campaign, a subscription program or a full retail rollout.
Custom film and print
Printed film and finishes through Vestis Pack, matched to our equipment.
Production trials
We run your product on our sachet line first, so problems surface before production does.
Inner and outer packs
Cartons, bags, display boxes and case packs to match your channel.
Fulfillment ready
Finished goods can go straight to KWI for storage and distribution.
How a project runs.
Every sachets project follows the same clear path, from discovery to reorder.
Discovery
We start with your brand, your customer and your goals. What should the product do, who is it for, where will it sell, and what does it need to cost? The answers shape every decision after this.
Production trials
We run your formula on our equipment to confirm it fills, seals and holds up the way it should. If anything needs adjusting, we show your formulator exactly what and why.
Samples and pilot
You taste, test and approve bench samples. Then we run a pilot batch on the actual line so there are no surprises when we scale.
Packaging and artwork
Film, pouches, cartons and labels are designed and sourced through Vestis Pack, our packaging partner, so packaging is ready when production is.
Production
Your product runs on our own equipment in Cincinnati, with batch records and quality checks at every step.
Fulfillment and reorders
Finished goods can go straight to KWI, our fulfillment partner, for storage, pick-pack and freight to Amazon, retail and direct-to-consumer. When it's time to reorder, we already know your product.
Questions about sachets
Can you take over a sachet program from another manufacturer?
Yes. We'll review your formula, film and specs, run trials on our line and tell you what needs to change for a reliable run.
What can you fill in a sachet?
Liquids, from thin drink concentrates to thicker syrups, honey, sauces and gels. Tell us about your product and we'll recommend the right sachet size and construction.
Can sachets be used for sampling?
Yes. Sachets are one of the most cost-effective sampling formats, and we can pack them for events, mailers and retail.
Do you help with sachet artwork?
Yes. Vestis Pack provides design support and makes sure artwork is built correctly for printed film.
Other formats
Ready to talk formats?
Tell us what you're building and where you are. We'll come back with a path, a format recommendation, and next steps.